The EJ14: Part 2

Seeing is believing
 
Today marks a landmark in the creation of the EJ14.

We can actually see it.

For months now the wind tunnel has been testing thousands of variations of shapes for the new car.

The data has been collected and studied and the best combination translated into a computer model. Now we can all see its final shape.

It’s now down to Bruce Eddington to split this up into ‘the patterns’. Now that’s a job.

It’s his task to map out all the different carbon fibre panels that make up the car. Even the simplest of panels needs at least one piece of pattern work from which the production moulds are made.

The basic parts being: nosebox and wing, the chassis, engine cover, side pods, floor panel, chassis panel (that fills the space between the detachable bodywork and chassis, rear wings and rear wing endplates).

We don’t have a huge production facility here at our factory. A lot of our patterns are made in Kent in fact many of the car’s components are built elsewhere. However, we see that as a strength.

Of course, it would be more convenient to ‘pop downstairs’ into a larger composites dept  or machine shop yet we are drawing on a long history of British engineering talent and expertise in the UK.

A British tradition

In fact, the whole of motorsport works to our model it’s only the manufacturer teams in F1 that build cars in their entirety.

Elsewhere, the different disciplines, be it rallying or sports cars, deal in the main with small niche companies.

We get our chassis made to our specification by a group called DPS in Surrey.

They will soon be joining the two halves of the first of our ‘tubs’ together.

There will be five EJ14s. It doesn’t sound many, but they’re virtually indestructible.

The engines come from Ford’s Cosworth plant in Northamptonshire and the gearboxes are machined by Adelphi Precision Engineering in Derbyshire.

They get the castings from a foundry called Zeus in the midlands, while the gearbox internals come from a company called Xtrac in Berkshire .

It does mean we hit the road a lot, but there’s a lot to be said for this structure.

It means we spend proportionally more time concentrating on R&D, design and the aerodynamics of our cars in the wind tunnel than our competitors.

And, as Eddie says, if someone else is able to do a great job let’s buy it from them.

It means there are a whole lot more than the 200 hundred people or so who actually work for Jordan going into putting our cars on track.

And we’re rightly proud that we can provide some drive to some of the small engineering firms out there.


The Heidfeld dossier

Last week we used the EJ13s for the last time this year down in Jerez.

And, climbing into the cockpit, was Jordan debutant Nick Heidfeld.

Although the wet weather prevented us from getting through our programme, from a driver point of view it couldn’t have gone any better with the former Sauber and Prost driver. Some drivers are just so much better at giving feedback and he’s one of them.

It’s one thing just hanging on out there and having a good turn of speed, but a team needs more than that.

Nick was first-rate at being able to think about settings and read the dashboard.

Communicating this understanding of the car is invaluable.

The guys in Spain couldn’t have been more complimentary about the German star, so fingers crossed.


Putting miles on the engine

There was an enormous amount of work to get through in the test.

Most importantly there was some vital work on our engines.

Now that a single power unit has to last an entire race weekend we needed to put in some serious mileage.

We brought out a number of old engines and basically put more miles on the clock.

That mean that we could bring them home and let Cosworth work out where weaknesses might come from after heavy use.


EJ rallies the troops

Eddie’s been knocking around a lot recently – he sat in on a big design meeting last week then came the week’s big announcement.

EJ gathered everybody in the factory as he explained our new technical structure and introducing our latest recruit, James Robinson. He then went on to update us all on drivers and sponsors .

The team are all really chuffed. James has 20 years experience in F1. He’s ex-Williams and has worked at BAR and McLaren.

In fact, he was Ayrton Senna’s race engineer when he won the world championship with McLaren in 1991. It doesn’t come much better than that.

He’s now our head of race and test engineering working alongside myself , Mike Wroe ( electronics ),Nicolo Petrucci ( aerodynamics ) and David Williams ( operations) as the technical leadership of our team .

The knowledge he can bring will prove invaluable.

 



18 Dec 2002 12:00

ITV-F1.com