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EJ12
 
See also:
The car for 2002
The timescales
The design process
The regulation changes
Making it happen
The monocoque
Vehicle dynamics
The transmission
Front suspension
The uprights
EJ12 - rear suspension

Akio Haga has been at Jordan since 1998 and is the man of charge of designing the EJ12's rear suspension.

Cynics might say that the job of the rear suspension is to stop the back of the car dragging on the ground, but a good system offers grip and contributes to the car’s cornering speed.

"Suspension is also part of the aero performance of the car," explains Haga. "So, in some respects you have to compromise the suspension design, because while it provides mechanical grip, it has to suit the requirements of the aerodynamicists.  If you just wanted mechanical grip the whole system would be different. Aerodynamics is probably the dominant factor, as you are aiming to give constant ride height so that the aero downforce works effectively. You have to select the best way to achieve that. A very stiff spring would achieve the desired effect, but it is not good from a mechanical grip point of view."

Akio Haga

Suspension development is a continuous process. Once EJ11 started running, the gearbox people began thinking about EJ12. As the rear suspension mounts to the gearbox casing, Haga works closely with those involved in this are. "We look at what areas can be improved from the previous car," continues Haga. "Packaging is also very important, because the rear suspension is all around the bodywork, but we have to have nice airflow, even inside the bodywork as it gets progressively narrower and closer to the car internals.  Suspension bits and pieces are normally inside the bodywork, so sometimes I have to move my parts and the gearbox team has to make alterations to find room for suspension components."

Haga liaises closely with the R&D department at Penske, the company which supplies the dampers and is constantly working to improve performance while making the actual components smaller and lighter. At the design stage, Haga produces what can be called a "standard" rear suspension, but there are several options, in terms of different geometries, built into the basic concept. Once the first parts are built, they are tested using two methods: static testing with all the parts fixed to the gearbox main case and the upright, in order to check stiffness under load. "Last year we also started using dynamic testing, where the suspension is put on a rig which simulates the movement and loads it would be under on the track," says Haga. "It is really useful to be able to simulate suspension performance before the car is actually built."